Sancast Blend
Sancast Blend
Sancast Blend is a premium, tailor-made clay blend meticulously crafted for the demanding needs of the sanitaryware industry. This advanced formulation represents the pinnacle of material innovation, offering a perfect balance of strength, workability, and aesthetic versatility.
CHEMICAL ANALYSIS – Analysed by XRF
This clay blend consists of 55.27% SiO2 and 30.25% Al2O3, making it a suitable material for ceramic and Sanitryware applications. With minimal levels of
impurities such as Fe2O3 (0.89%), it offers high purity and is ideal for crafting high-quality ceramics with stable thermal properties.
Rheological Properties and Casting Performance
- Optimal Deflocculant Demand: The ideal deflocculant demand falls within the range of 0.33%, ensuring that the slurry maintains the right fluidity and consistency during the casting process.
- Controlled Casting Rate: The specified casting rate range of 8 mm over 60 minutes suggests a controlled and consistent flow of the slurry, allowing for precise and even filling of molds.
- Stable Viscosity: The slurry exhibits a stable viscosity range (355 to 360, measured in Degree Overswing), indicating its ability to prevent settling and maintain uniform material distribution.
- Thixotropy and Fluidity: The slurry displays desirable thixotropic properties, with values increasing from 12 to 15 at 1 minute and from 40 to 44 at 5 minutes, ensuring that it regains viscosity quickly after disturbance. The fluidity, measured at 18 using the Ford Cup method, reflects its capacity to fill molds uniformly, contributing to successful casting.
- Conclusively parameters collectively indicate that the ceramic slurry is well-suited for casting applications, offering controlled flow, stable viscosity, and the ability to maintain suspension and achieve even mold filling.
Our Working Process
Needs Assessment
We assess your requirements thoroughly to understand your project goals.
Documentation
Critical material attributes and critical process parameters control
Quality Control & Assurance
We maintain strict quality control measures at every stage to ensure superior product quality.
Timely Delivery
With a focus on efficiency, we deliver your clay solutions promptly, ready for immediate use.”
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